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Moon Mission Fuel Bill Rises to 22 Launches

New NASA safety panel estimates reveal a significant increase in the required orbital refueling trips for the lunar lander, complicating Artemis timeline projections.

By Jennifer Paige ·

For Americans planning to watch a crewed return to the lunar surface, the logistics of getting there just got more expensive. A new internal estimate suggests that SpaceX’s Starship vehicle will need to launch 22 times to fully fuel a single lunar lander in orbit. This figure significantly exceeds previous optimistic projections and highlights a growing strain on the timeline for NASA’s Artemis program.

The number of tanker flights required to load the lander with liquid oxygen and methane has long been a closely guarded metric within the agency. While the public often focuses on the rocket itself, the true complexity lies in the orbital depot operations. Historically, NASA officials have been reluctant to pin down a specific count, preferring to describe the requirement in vague terms to account for technological variables.

In 2023, Lisa Watson-Morgan, then-director of NASA’s Human Landing System, indicated the number likely fell between the high single digits and low double digits. That estimate implied roughly a dozen launches, a substantial logistical undertaking but one considered manageable. Other officials at various times suggested the number could reach the high teens, reflecting uncertainty about how much lift capacity SpaceX could add to the Starship vehicle.

The new assessment emerged during the quarterly meeting of the NASA Aerospace Safety Advisory Panel. Panel member Charlie Precourt, a former astronaut, discussed the specific risks associated with the Artemis program. His presentation offered a clearer look at the operational realities facing the agency as it pushes to return humans to the Moon within this decade.

The jump to 22 launches raises serious concerns among some NASA officials. There is a growing worry that SpaceX may not achieve the dramatic improvements in lift capacity needed to reduce the number of tanker flights. If the vehicle cannot carry significantly more propellant per trip, the number of required launches remains high, potentially delaying the window for a meaningful crewed lunar landing this decade.

This development underscores the delicate balance between ambitious goals and engineering constraints. The agency has always hoped that rapid iteration would lower the cost and frequency of these orbital refueling missions. However, the latest data suggests that the path to the Moon may require a higher volume of launches than previously modeled.

As the program moves forward, the focus will shift to how NASA and SpaceX plan to execute this high-volume launch campaign. The coming months will be critical in determining whether the timeline can be maintained or if the lunar landing will slip further into the future to accommodate the increased logistical demands.

Source: Ars Technica

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